How our hydraulic take-up systems and conveyor components perform in real installations — long-distance haulage, extreme cold, intelligent mines and belt modernization projects.
A ZYJ-400/15D PLC-controlled tensioner maintains constant tension on a 5 km mainline belt under variable load — eliminating belt slip and reducing splice failures.
Result: belt stretch automatically compensated; maintenance call-outs cut by more than half.
For a surface conveyor operating at -35°C, a ZJ electric-winch tensioner replaced a hydraulic unit that froze every winter — no hydraulic fluid, no cold-start problems.
Result: year-round operation with zero cold-weather tension failures.
A ZPJ-540/55 VFD tensioner integrated into an intelligent mine's centralized control — tension monitored and adjusted automatically, with data feeding the mine SCADA.
Result: remote supervision of tensioning from the surface control room.
A 1,200 mm conveyor's 1.8 km belt replaced in a planned shutdown using a JY hydraulic belt winder and WZD belt replacing devices — no manual belt handling on site.
Result: belt change completed in days instead of a week, with fewer workers.
An inclined underground conveyor retrofitted with an NJZ contact backstop and KPZ disc brake system to meet updated anti-runback safety requirements.
Result: fail-safe protection against belt runback on load loss.
Designed and manufactured entirely by our company for a national key project — a 500-ton hydraulic system (30-ton total weight), the first of its kind in China.
Result: delivered and commissioned on schedule; hydraulic products also used in national aerospace laboratories.
Case details are representative of how our equipment performs. We are happy to arrange reference discussions or factory visits for serious projects.
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